Digital Twin System|Digital Twin Platform Software-Shanghai Hegong Software

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RockPlus DigitalTwin

Digital Twin System

RockPlus DigitalTwin is a virtual simulation system based on digital technology. By collecting data from an actual physical system, it creates a corresponding virtual model. This virtual model can simulate the behavior of the actual physical system and can be used for experimentation, prediction and analysis. The Digital Twin system can be used to simulate the design and manufacturing process of products, thereby identifying potential problems and optimizing them before production.

Pain Points

Overproduction, over-delivery, and accumulation of semi-finished goods and raw materials

One-click visual production scheduling; automatic alerts for overdue/excess orders.
Low cross-department communication efficiency
slow response

Electronic dashboards display in real time; alerts are sent promptly via SMS/WeChat/app
Inaccurate product data
slow statistics

Real-time upload and recording of production dynamics reduces statistical time
Overproduction, over-delivery, and accumulation of semi-finished goods and raw materials

One-click visual production scheduling; automatic alerts for overdue/excess orders.

System Features

Optimized Performance

A digital twin allows organizations to simulate and test various scenarios before real-world deployment, thereby optimizing system or product performance.
Improved Operational Efficiency

Through real-time simulation of actual operations, potential operational issues can be predicted and prevented, reducing downtime.
Enhanced Decision Support

The real-time data provided by a digital twin offers valuable insights to decision-makers, helping them make more informed decisions.
Predictive Maintenance

By continuously monitoring equipment status, a digital twin can predict when maintenance is needed, thereby reducing unexpected failures and related repair costs.
Reduced Development Costs

During the product development phase, a digital twin allows for simulation and iterative design, reducing the need for physical prototypes and thereby lowering costs.
Enhanced Innovation

Through digital simulation, organizations can test new ideas in a risk-free environment, thereby accelerating the innovation process.
Customer Insights

A digital twin can simulate not only products but also user interactions, providing valuable customer feedback to product developers.
Improved Sustainability

Through a digital twin, organizations can better understand the environmental impact of their operations, enabling them to develop more sustainable practices.
Enhanced Safety

For dangerous or complex operations, a digital twin can help identify potential risks so that preventive measures can be taken.
Training and Education

A digital twin provides employees with a risk-free environment for simulation and training, improving their skills and knowledge.

System Benefits

Optimized Performance

A digital twin allows organizations to simulate and test various scenarios before real-world deployment, thereby optimizing system or product performance.

Improved Operational Efficiency

Through real-time simulation of actual operations, potential operational issues can be predicted and prevented, reducing downtime.
Enhanced Decision Support

The real-time data provided by a digital twin offers valuable insights to decision-makers, helping them make more informed decisions.

Predictive Maintenance

By continuously monitoring equipment status, a digital twin can predict when maintenance is needed, thereby reducing unexpected failures and related repair costs.
Reduced Development Costs

During the product development phase, a digital twin allows for simulation and iterative design, reducing the need for physical prototypes and thereby lowering costs.

Enhanced Innovation

Through digital simulation, organizations can test new ideas in a risk-free environment, thereby accelerating the innovation process.
Customer Insights

A digital twin can simulate not only products but also user interactions, providing valuable customer feedback to product developers.

Improved Sustainability

Through a digital twin, organizations can better understand the environmental impact of their operations, enabling them to develop more sustainable practices.
Enhanced Safety

For dangerous or complex operations, a digital twin can help identify potential risks so that preventive measures can be taken.

Training and Education

A digital twin provides employees with a risk-free environment for simulation and training, improving their skills and knowledge.

Related Products

System Benefits

Improved Production Management

The system connects MES, ERP and other related production and business information systems, achieving cross-platform data integration. Through data analysis, mining and perspective, it establishes a visualized production operation performance management system, providing comprehensive data analysis and decision support for company decision-making, production operations, equipment management and on-site management, comprehensively optimizing the management process.

Shortened Manufacturing Cycle

The system optimizes and selects the best process flows, processing parameters and material formulas based on historical data, significantly improving the first-pass sampling success rate. The reasonable equipment scheduling and material allocation provided by the planning and scheduling module greatly reduce the waiting time during process transfers and part number changeovers, shortening the product manufacturing cycle.
Improved Production Efficiency

Under system monitoring, each piece of equipment quickly completes production, alarm handling, equipment maintenance and other tasks in accordance with standard working hour requirements.

Improved Product Yield

The system automatically collects process parameters that directly affect product quality. Through the control of key parameters and timely warning and handling of parameter exceedance, it reduces batch quality problems caused by parameter setting issues.

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